Brake Disc, Brake Drum, Clutch Plate Automatic Milling Balancing Machine
The Brake Disc and Brake Drum Automatic Milling Balancing Machine is a fully automated system designed for dynamic balance testing and precision balance correction of automotive brake discs and brake drums. The machine performs the complete balancing cycle automatically, including initial unbalance measurement, angular position detection, precision milling correction, and final verification. By ensuring accurate rotor balance, the system helps minimize vibration and noise during vehicle operation while enhancing braking stability, performance, and overall driving comfort.
To achieve highly accurate measurement results, the machine incorporates an advanced signal filtering circuit with an integrated FFT (Fast Fourier Transform) analysis function, effectively eliminating the influence of external vibrations during the balancing process. Combined with digital pulse detection and high-speed timing technology, the system accurately determines the magnitude and angular position of the unbalance, enabling precise material removal for reliable balance correction.
The equipment is controlled by a high-performance PLC integrated with intelligent balancing software, providing a user-friendly operating interface and dependable automation. Operators can easily configure balancing parameters, workpiece specifications, and correction settings before production. The software also supports automatic data storage, retrieval, and management, allowing complete process traceability, simplified production monitoring, and continuous quality improvement. Its combination of precision measurement, automated correction, and comprehensive data management makes the machine an ideal solution for high-volume automotive brake component manufacturing.
Key Features and Production Advantages
1. Windows in Simplified Chinese/English, easy to learn.
2. Automatic data saving function which can be automatic uploading to the MES system, printing and other functions. MES interface is TCP/IP.
3. When the balancing software detects that the workpiece needs balance correction, the software indicates the corresponding unbalance value and angle. After balance correction, the qualified unbalance value will automatically replace the initial unbalance value.
4. The software has the function of manual interruption of the data record and the function of renewal of the flowing number break.
5. Balancing machine software has the function of deleting data records.
6. Self-made precision internal rising spindle, with accurate positioning and high repeatability
7. Software with storage function. Daily production data can be saved and exported and saved as excel format.
8. Equipped with a high power cleaner, automatic start/stop, to collect the cutting fillings.
9. Compatible with different balance correction method, including milling, vertical drilling and horizontal drilling.
10. Can be connected with Manipulator for pick and place workpieces.
Technical Specifications
| Sr. No. | Item Details | Parameter Range |
| 1 | Model | XH-DLX16 |
| 2 | Rotor mass range (kg) | 16kg (including fixture) |
| 3 | Rotor diameter range(mm) | Φ230-450mm |
| 4 | Maximum height of workpiece (H) | ≤160mm |
| 5 | Three-jaw clamping diameter range | ≤450mm |
| 6 | Balance speed range(rpm) | 400-900 |
| 7 | Drive method | Three-phase asynchronous motor |
| 8 | Detection of unbalance value | Piezoelectric Sensor |
| 9 | Detection of unbalance angle | Proximity Sensor |
| 10 | Single face balance correction | ISO 1940 standard, G2.5 |
| 11 | Minimum attainable residual unbalance | ≤5g.mm/kg |
| 12 | Unbalance reduction ratio URR | ≥90% |
| 13 | Power supply | 380V three phase |
| 14 | Balance function | Single plane balance |
| 15 | Balance structure | Single face hard bearing structure |
| 16 | IPC specification | 17” screen |
| 17 | Operation system | windows simplified Chinese |
| 18 | Measurement system | XH8600 |
| 19 | Method of balance correction | Milling cutter circular milling |
| 20 | Tooling fixation method | or pneumatic rising sleeve |
| 21 | External dimension(mm) | 800length*600width*1800height |
ROKADE Group & Suzhou Zero Dynamic — Engineering Excellence in Automatic Balancing Machine.
ROKADE Group, a trusted name in industrial reliability, condition monitoring, vibration analysis and dynamic balancing, has joined hands with Suzhou Zero Dynamic Co., Ltd., a leading Chinese manufacturer of fully automatic balancing equipment and advanced vibration measurement solutions. Together, we bring global technology, engineering expertise and localized customer support to industries seeking high-precision rotating equipment solutions.
With decades of experience in industrial reliability and 20+ years of specialized manufacturing expertise from Zero Dynamic, this collaboration combines ROKADE Group’s strong presence and application knowledge with Zero Dynamic’s advanced capabilities in automated balancing and vibration measurement
