Vibration Monitoring

Overview

Rotating machinery is the heart of any plant. It is very essential to run a machine at high efficiency without any trouble. The deterioration in the efficiency of rotating machines cannot be predicted, but with the help of the online Vibration Monitoring and Analysis System, this can be properly judged.

Vibration Monitoring System
Vibration Monitoring Systems

Vibration monitoring is the easiest way to keep machines healthy and efficient in the long run. This reduces the overall operating cost as well as the down time period, increases plant availability and efficiency of rotating machines. To cope with global competition and pressure, every plant wishes a maximum uptime, hence maintenance planners are moving from active maintenance to proactive maintenance.

Our Vibration Monitoring Systems

Vibration Transmitter (Wired)

Vibration transmitter (wired)

Our Vibration, Temperature Transmitter Meets Most Plant Needs.

Features:

Fully Programmable (Micro-processor based)

Single / Dual Channel

Independent Alarms / Trip settings

Input - Accelerometer / Velometer / Eddy – Current probe

Output – 4xRelays, 2x4-20mA Isolated, Averaging, Hysteresis, Alarm / Trip delay.

Phantom Health Monitoring System (Wireless)

Our Wireless Vibration & Machinery Health Monitoring Systems are easy to install sensors for all the Industrial applications.

Features:

Vibration Triaxial + Temperature

Current

Speed

FFT

Time Waveform

Alarms

30,000 Bearing database

Orbits

Cross Phase Analysis

Machine Protection System Api-670 (Rack Based System)

Machine protection system Api-670 (rack based system)

Our Machine Protection System is a high performance, efficient and flexible machinery protection system which not only meets, but exceeds API 670 5th edition guidelines.

Features:

API 670 5th edition compliant

Integrated vibration data for on-line monitoring and analysis

Modbus ready

Compatible with vibration sensors from all major manufacturers

Traditionally, plant maintenance was performed based on the Time Based Maintenance system (TBM), i.e. preventive maintenance. A schedule was set up on the basis of OEM manuals or time-based on MTBF (Mean time between failures) or past failure inputs were used for data analysis. However, the life of the machine can be extended, if online monitoring is done in a cost effective way

Vibration monitoring system, applied in an industrial or maintenance environment aims to reduce maintenance costs and equipment downtime by early detection of the fault. Vibration monitoring system is a key component of condition monitoring program and is often referred to as predictive maintenance of the rotating equipment.

All machines are subject to vibration. For example machine unbalance, misalignment and resonances can cause machines to vibrate above an acceptable level. A rise in vibrations is detrimental to machine health. This results in unexpected machine failure. To avoid this monitoring of vibration is needed.

We Sense and Monitor your Plant Effectively & Economically.

Vibration monitoring devices use accelerometers to measure changes in amplitude, frequency, and intensity of forces that damage rotating equipment. Studying vibration measurements allows teams to discover imbalance, looseness, misalignment, structural looseness or bearing wear in equipment prior to failure.

Various types of Sensors are used for Vibration Measurement and Monitoring such as Accelerometer, Eddy Current or Capacitive Displacement, Velocity sensor etc.

Machine vibration monitoring is the most widespread method to determine the health of rotating equipment. Considering machine repair or replacement costs, loss of production, quality problems, environmental impact and other negative effects of deteriorating machine condition, the implementation of vibration monitoring is well justified.

We offer advanced vibration monitoring techniques for early detection of a wide variety of fault conditions such as unbalance, misalignment, resonance, looseness and faulty gears or bearings on all types of rotating machinery.

Applications

Hydro Turbine

Power Generation

Oil & Gas

Turbo Machinery

Automotive

Pulp & Paper

Mill Monitoring

Steam turbines

Industrial gas turbines

Aeroderivative gas turbines

Reciprocating compressors

Centrifugal compressors

Axial compressors

Screw compressors

Gears

Turbo-expanders

Horizontal and vertical centrifugal pumps

Reciprocating pumps

Electric motors

Generators

Fans

Blowers

Agitators

Mixers

Centrifuges

Pulp refiners

Ball mills

How It Works

Vibration Monitoring system is permanently installed on the machine with sensors attached.

These system includes the following features:

Constantly analyses and monitors

Modular and scalable

Remote expert analysis

Full support during setup and operation

Continuously monitoring critical asset parameters such as vibration, temperature, speed.

Range of networking options

Logs overall and analysis data

Automated notifications

Live secure data display

Independent of customer networks

Benefits of Vibration Monitoring

Improved protection from catastrophic failures

Better machinery reliability/availability

Fewer process interruptions

Lower maintenance and repair costs

Longer intervals between outages

Enhanced maintenance/outage planning

Remote / Online Cloud Vibration Monitoring

Our systems are capable of Data Logging Locally as well as on Remote / Online Cloud Vibration Monitoring.

We also provide Remote Monitoring Services for our customers to Monitor their Asset / Machine health condition 24 x 7.

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