Five-Station Universal Motor Rotor Automatic Balancing Machine
Optimize your production line with the Five-Station Universal Motor Rotor Automatic Balancing Machine. Engineered for high-speed dynamic balancing and correction, this fully automated mechatronic system is specifically designed for micro-small winding armature rotors with an outer diameter of 20-60mm. It is the ideal balancing solution for manufacturing power tools, small household appliances, automotive starter motors, wiper motors, and more.
Advanced Automated Balancing Technology
Built with a high-precision soft-bearing support structure, this balancing machine delivers exceptional accuracy and reliable repeatability. Operators can easily manage machine parameters and configurations through an intuitive touch-screen human-machine interface (HMI).
To ensure maximum efficiency, a built-in robotic manipulator seamlessly handles the transfer of rotors across all five stations, achieving fully automated balancing correction. For material removal, users have the flexibility to select between V-cut and R-cut dynamic balancing milling methods to suit specific production requirements.
Key Features and Production Advantages
1. Fully Automated Workflow: Specifically developed for end-to-end balance measurement and correction of universal motor rotors.
2. Innovative Tool Setting: Utilizes advanced electrical tool-setting technology for milling cutter replacements, optimizing traditional cutting methods for a smoother, quieter operation.
3. Seamless System Integration: Can operate as a standalone unit or integrate directly into fully automatic rotor production lines with full MES (Manufacturing Execution System) docking capabilities.
4. Efficient Material Handling: Features an automatic loading and unloading assembly line that automatically sorts and separates qualified and unqualified rotors.
5. High-Precision Measurement: The soft-bearing measuring system guarantees highly accurate data collection and superior repeatability.
6. Optimized for Mass Production: Boasts a standardized structural design, ultra-short cycle times, and rapid changeovers, making it highly efficient for large-scale manufacturing. Software can be continuously upgraded.
7. Superior First-Pass Yield: An optimized cutting curve significantly increases the one-cut pass rate, reducing material waste.
8. Low Maintenance & High Safety: Designed with fewer mechanical wearing parts to lower maintenance costs. The fully enclosed exterior provides a high-level safety protection standard for operators.
Technical Specifications
| Sr. No. | Item Details | Parameter Range |
| 1 | Equipment Model | XH-7605-VR |
| 2 | Rotor diameter range (mm) | φ20-φ60 |
| 3 | Rotor stack thickness range (mm) | 20-60 |
| 4 | Balancing speed range(rpm) | 1200-3200 |
| 5 | Cycle time(s) | 8-14 |
| 6 | Balance correction method | R/V type cutter |
| 7 | Unbalance Reduction Ratio(%) | ≥95% (depending on rotor initial unbalance value) |
| 8 | Minimum attainable unbalance(g.mm/kg) | 1.6 |
| 9 | Repeat measurement accuracy(g.mm) | ≤0.08 |
| 10 | Drive method | O-ring drive |
| 11 | Power supply (v) | 220V/50Hz |
| 12 | Equipment dimension(mm) | 1640*1400*1800 |
About Zero Dynamic: A Leader in Balancing Technology
Founded in 2003, Suzhou Zero Dynamic Co., Ltd. is a premier Chinese manufacturer specializing in fully automatic balancing equipment and advanced vibration measurement solutions.
Over the past 20 years, we have developed over 100 specialized equipment types, focusing on high revolving speeds and unparalleled precision. Our product line includes advanced dynamic balancing machines, field balancing instruments, vibrometers, and motor performance testing equipment. We have proudly served over 3,000 global clients, including industry-leading brands such as LG, Black and Decker, Nidec, Huawei, Foxconn, Midea, Ecovacs, Daikin, and Lexy.
Today, Zero Dynamic operates out of a state-of-the-art 10,000 sq. m. factory with a dedicated workforce of over 120 employees. This includes a robust R&D team of 30+ engineers and a 20+ member debugging and after-sales support team. As a key player in the dynamic balancing industry, we are continuously innovating and actively expanding our automated manufacturing footprint into the new energy and aerospace sectors.
Why Choose Zero Dynamic Balancing Machines?
High-Speed & High-Precision: With two decades of experience, we lead the industry in developing high-speed, high-precision soft-bearing and automatic balancing machines backed by elite R&D capabilities.
Exceptional Reliability: We build our equipment using premium parts from globally recognized brands like Mitsubishi, Schneider, SMC, and Keyence. Our patented components guarantee stable performance, high safety levels, and a service life exceeding 10 years.
Large Inventory & Fast Shipping: To keep your business moving, we maintain a rolling stock of 100+ standard balancing machines. Once an order is confirmed, in-stock machines can be commissioned and shipped within just 1 to 2 weeks.
Comprehensive After-Sales Support: Our dedicated 20-person service team provides lifetime technical consultation. During the 12-month warranty period, we guarantee a 4-hour telephone response to fault reports and on-site support within 24 hours (locally) or 72 hours (nationwide). Our technicians will not leave your site until the issue is resolved and approved by you.
