Hydraulic Torque Converter Automatic Balancing Machine Vertical Single Plane Inclined Milling Correction Balancer
The Hydraulic Torque Converter Automatic Balancing Machine with Vertical Single-Plane Inclined Milling Correction is a fully automated balancing system designed for precision dynamic balancing of hydraulic torque converter assemblies. The machine combines automatic unbalance measurement with inclined milling-based material removal to deliver fast, accurate, and repeatable balance correction. It is developed for high-volume production environments where consistent balancing quality and process automation are essential.
This vertical single-plane balancing machine is suitable for a wide range of automotive rotating components, including clutch pressure plates, pulleys, flywheels, water pump impellers, brake discs, differential cases, output gears, and similar workpieces. Depending on the application, the machine can be configured with different balance correction methods such as vertical drilling, horizontal drilling, horizontal milling, or inclined milling to meet specific manufacturing requirements.
The balancing station features an internally expanding pneumatic elastic clamping system that securely grips the workpiece during testing. A precision taper-fit design between the expanding sleeve and mandrel ensures accurate centering, stable clamping, and reliable measurement repeatability, contributing to highly consistent balancing results.
For balance correction, the machine employs an inclined automatic milling mechanism integrated with a rotary arc positioning system. The dynamic balancing software calculates the unbalance magnitude and angular position, then converts this information into correction parameters. A PLC-controlled milling unit automatically removes material at the required location, while the inclined feed mechanism precisely regulates the milling depth and the three-jaw chuck accurately positions the workpiece at the required correction angle. This automated process ensures efficient material removal, high balancing accuracy, and consistent production quality while minimizing operator involvement.
Key Features and Production Advantages
1. Internal rising pneumatic elastic fixture to tighten the workpiece, taper fit between the elastic sleeve and the mandrel, high centering precision, reliable clamping.
2. High sensitivity vibration sensor, good linearity, durable and reliable.
3. PLC controlled inclined milling correction mechanism corrects the unbalance, and the dust-absorbing device prevents the iron chips from leaking out, greatly improves the chip-absorbing efficiency, keeps the equipment tidy and improves the life.
4. Dynamic balancing software integrates measurement, control, operation, communication, storage functions. It has automatic data saving, automatic uploading to the MES system, printing and other functions. MES interface is TCP/IP.
5. Once calibrated, permanent use. No need to do mutiple calibrations for the same rotor with same speed.
6. The equipment has fault diagnosis and status display function.
7. Integrated safety cover
8. Reasonable structural design, small footprint, easy to operate.
Technical Specifications
| Sr. No. | Item Details | Parameter Range |
| 1 | Equipment Model | XH-DLX16 |
| 2 | Maximum mass of workpiece (Kg) | 16 (including fixture) |
| 3 | Workpiece outer diameter range or milling diameter (A) | Φ230-450mm |
| 4 | Maximum height of workpiece (H) | ≤250mm |
| 5 | Three-jaw clamping diameter range | ≤230mm(can increase to ø450mm) |
| 6 | Workpiece max diameter (for balance measurement only) | ≤500mm |
| 7 | Balancing speed | ≤600-2000r/min(adjustable) |
| 8 | Balance measurement motor power | 3KW(servo motor) |
| 9 | Balance correction method | Inclined milling correction |
| 10 | Maximum milling depth | ≤10mm |
| 11 | Maximum milling angle | ≤120 degree |
| 12 | Balance correction motor power | 1.5KW |
| 13 | Unbalance Reduction Ratio | ≥90% |
| 14 | Minimum attainable residual unbalance | ≤2g.mm/kg |
| 15 | Equipment total power | 7KW |
| 16 | Production cycle time | 60~80S primary milling (if second milling is required, it will not exceed 120s) |
| 17 | Working air pressure | 0.4-0.6Mpa |
| 18 | Working voltage | AC 380V |
| 19 | Protection | Phase sequence protection, overload protection, air pressure monitoring |
| 20 | Safety protection | Protective door |
| 21 | Measurement system | XH-DLX |
| 22 | Operation interface | Windows Simplified Chinese/English |
| 23 | Equipment dimension | 2000*1400*1040mm |
ROKADE Group & Suzhou Zero Dynamic — Engineering Excellence in Automatic Balancing Machine.
ROKADE Group, a trusted name in industrial reliability, condition monitoring, vibration analysis and dynamic balancing, has joined hands with Suzhou Zero Dynamic Co., Ltd., a leading Chinese manufacturer of fully automatic balancing equipment and advanced vibration measurement solutions. Together, we bring global technology, engineering expertise and localized customer support to industries seeking high-precision rotating equipment solutions.
With decades of experience in industrial reliability and 20+ years of specialized manufacturing expertise from Zero Dynamic, this collaboration combines ROKADE Group’s strong presence and application knowledge with Zero Dynamic’s advanced capabilities in automated balancing and vibration measurement
