Single Station Automatic Balancing Machine for Differential Case / Brake Disc
The Single Station Automatic Balancing Machine for Differential Cases and Brake Discs is a fully automated single-plane balancing system designed for precision balancing of disc-type automotive components. It integrates automatic unbalance measurement, angular positioning, and material removal through milling or drilling into a single streamlined process. The machine completes the entire balancing cycle automatically, including initial measurement, balance correction, and final verification, ensuring high accuracy, short cycle times, and improved production efficiency.
For enhanced product traceability, the system can be optionally equipped with a laser marking unit that engraves a QR code on workpieces after they successfully pass the final balance inspection. The machine is suitable for standalone operation or can be integrated into automated production lines, where it continuously records, displays, and exports process data for efficient production monitoring and quality control.
The intelligent balancing software offers a comprehensive set of functions, including dynamic balance testing, automatic storage of balancing results, report generation, data printing, and statistical analysis based on pass/fail criteria. Designed with a high-sensitivity sensor featuring excellent linearity, the system delivers precise and repeatable measurement performance. Its integrated architecture combines measurement, data processing, machine control, balance correction, and process management into a single efficient platform.
Depending on production requirements, the equipment can be configured with optional features such as laser-based correction and marking systems, MES (Manufacturing Execution System) integration for real-time data transfer, and customized software functions for specialized applications. The machine utilizes continuous high-speed dry arc milling for automatic material removal, enabling fully unattended balance correction without manual intervention while ensuring consistent balancing quality and high production throughput.
Key Features and Production Advantages
1. The equipment is an automatic single plane balancing machine designed for disc products, with the functions of automatic balance measurement, automatic correction by milling or drilling. All the balance work is carried out from balance measurement, angle positioning, correction by remove material and retest. QR code can also be marked after checking eligible after balance by laser marking machine (optional) which will automatically engrave the QR code for the products after generation. The equipment has the features of short production cycle time and high efficiency. It can also be linked to the production line to accomplish automated production line and it can collect, output and display the data generated during the whole process.
2. The main functions of the software include balance test system, saving and printing of balance data, data statistic after eligibility determination. The equipment uses high sensitive sensor with good linearity and has reasonable structure design, integrated functions of measurement, calculation, control, balance test and automatic correction. It also support laser correction & marking system and MES data uploading system etc. Special functions can be customized for special products (note: all the above functions are selected and configured according to different types of products, not all the functions are reserved).
3. Continuous arc high-speed dry milling is adopted, full automatic, no manual intervention required.
Technical Specifications
| Sr. No. | Item Details | Parameter Range |
| 1 | Equipment Model | DLX16 |
| 2 | Maximum mass of workpiece (Kg) | 16kg (including fixture) |
| 3 | Workpiece outer diameter range or milling diameter (A) | Φ100-250mm |
| 4 | Maximum height of workpiece (H) | ≤200mm |
| 5 | Three-jaw clamping diameter range | ≤250mm(can increase to ø450mm) |
| 6 | Workpiece max diameter (without balance correction) | ≤500mm |
| 7 | Maximum depth of milling & drilling | ≤10mm |
| 8 | Maximum angle of milling & drilling | ≤120 degree |
| 9 | Balanced revolving speed | ≤1500r/min(adjustable) |
| 10 | Spindle motor power | 2KW(servo motor) |
| 11 | Unbalance Reduction Ratio | ≥90% |
| 12 | Laser engraver power (optional) | 50W |
| 13 | Minimum attainable residual unbalance | ≤2g.mm/kg |
| 14 | Equipment cycle time | 60~80S primary milling (second milling shall not exceed 2 minutes) |
| 15 | Equipment external dimension | 2000X1400X1040mm |
ROKADE Group & Suzhou Zero Dynamic — Engineering Excellence in Automatic Balancing Machine.
ROKADE Group, a trusted name in industrial reliability, condition monitoring, vibration analysis and dynamic balancing, has joined hands with Suzhou Zero Dynamic Co., Ltd., a leading Chinese manufacturer of fully automatic balancing equipment and advanced vibration measurement solutions. Together, we bring global technology, engineering expertise and localized customer support to industries seeking high-precision rotating equipment solutions.
With decades of experience in industrial reliability and 20+ years of specialized manufacturing expertise from Zero Dynamic, this collaboration combines ROKADE Group’s strong presence and application knowledge with Zero Dynamic’s advanced capabilities in automated balancing and vibration measurement
