Single Station Automotive Output Gear Automatic Balancing Machine Vertical Single Plane Drilling Correction Balancer
The Single Station Automotive Output Gear Automatic Balancing Machine with Vertical Single-Plane Drilling Correction is designed for precision dynamic balancing of automotive output gears by combining automatic unbalance measurement with vertical drilling correction in a single integrated system. Engineered for high-volume manufacturing, the machine delivers accurate and repeatable balancing while minimizing manual intervention. The drilling correction process can be customized to meet the specific balancing requirements of different workpieces.
As part of a versatile vertical balancing machine series, the equipment is suitable for single-plane balancing applications involving automotive components such as clutch pressure plates, pulleys, flywheels, water pump impellers, brake discs, differential cases, output gears, and other disc-shaped rotating parts. Depending on the product design, alternative balance correction methods can also be configured to suit individual production needs.
The balancing station utilizes a high-rigidity hard-bearing measuring system that provides excellent stability, repeatability, and measurement accuracy. The machine automatically performs the complete balancing sequence, including initial unbalance measurement, precision drilling correction, and final verification. If the workpiece remains outside the specified tolerance after the first correction, the system automatically carries out an additional correction cycle to achieve the required balance quality.
The equipment can function as a standalone balancing solution or be integrated with robotic loading and unloading systems for fully automated production lines. An advanced dynamic balancing software platform manages the entire balancing process, offering real-time measurement, data storage, search, export, printing, and statistical analysis of production results. The software also includes intelligent alarm notifications for rapid fault identification and supports customized features to meet specialized application requirements, ensuring reliable operation, complete process traceability, and improved manufacturing efficiency.
Key Features and Production Advantages
1. The balancing machine adopts high quality branded servo motor. The spindle adopts servo motor to achieve soft start, soft stop, automatic positioning, stopping and fixed point rotation of the material-removal hole. The drilling depth is controlled by the vertical servo.
2. The spindle bearing and the main electrical components are imported products.
3. Configuration with industrial vacuum cleaner, to suck away iron chips generated during material-removal.
4. The main machine is equipped with closed protection cover.
5. Configuration of working light, warning light, tool box and tools.
6. The balancing machine is equipped with external double USB interface, and provides a U disk for programs, convenient for exporting test results.
7. Measuring system can display "g", "g.cm" optional.
8. It has complete text and light alarm function, with error-proof function, alarm prompt for unqualified material-removal or over-standard workpiece. It can record the start and end time of each workpiece in the balancing process, product drawing number, model number, operator's work number, initial unbalance value, residual unbalance value after passing material-removal qualification, qualification limit value, qualification judgment and other parameter and data. Meanwhile, the balancing process record data can be uploaded to the upper computer through MES system.
9. Automatic centering compensation function for the fixture.
10. It has the function of detecting the unbalance value and position of the workpiece separately, which is convenient for manual operation of a single piece
11. No functional password or hardware locking, ensuring that the buyer can use the equipment normally under any circumstances.
12. Stepped alloy drill bit for drilling material removal, ensuring the same drilling depth and facilitating the chamfering of the hole.
Technical Specifications
| Sr. No. | Item Details | Parameter Range |
| 1 | Equipment Model | XH-DLX16 |
| 2 | Maximum mass of workpiece (Kg) | 16 (including fixture) |
| 3 | Workpiece outer diameter range or milling diameter (A) | Φ88-250mm |
| 4 | Maximum height of workpiece (H) | ≤200mm |
| 5 | Three-jaw clamping diameter range | ≤250mm(can increase to ø450mm) |
| 6 | Workpiece max diameter (for balance measurement only) | ≤500mm |
| 7 | Balance correction method | End face drilling |
| 8 | Maximum drilling depth | ≤10mm |
| 9 | Maximum drilling angle | ≤120 degree |
| 10 | Balanced revolving speed | ≤600-2000r/min(adjustable) |
| 11 | Spindle motor power | 3KW(servo motor) |
| 12 | Unbalance Reduction Ratio | ≥90% |
| 13 | Minimum attainable residual unbalance | ≤2g.mm/kg |
| 14 | Production cycle time | 60~80S primary milling (if second milling is required, it will not exceed 120s) |
| 15 | Equipment dimension | 2000*1400*1040mm |
| 16 | Working air pressure | 0.4-0.6Mpa |
| 17 | Working voltage | AC 380V |
| 18 | Protection | Phase sequence protection, overload protection, air pressure monitoring |
| 19 | Safety protection | Protective door |
| 20 | Measurement system | XH-DLX |
| 21 | Operation interface | Windows Simplified Chinese/English |
ROKADE Group & Suzhou Zero Dynamic — Engineering Excellence in Automatic Balancing Machine.
ROKADE Group, a trusted name in industrial reliability, condition monitoring, vibration analysis and dynamic balancing, has joined hands with Suzhou Zero Dynamic Co., Ltd., a leading Chinese manufacturer of fully automatic balancing equipment and advanced vibration measurement solutions. Together, we bring global technology, engineering expertise and localized customer support to industries seeking high-precision rotating equipment solutions.
With decades of experience in industrial reliability and 20+ years of specialized manufacturing expertise from Zero Dynamic, this collaboration combines ROKADE Group’s strong presence and application knowledge with Zero Dynamic’s advanced capabilities in automated balancing and vibration measurement
