Sweeper Motor Outer Rotor Balancing Machine, Vertical Double Plane Milling Correction Balance Machine

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Sweeper Motor Outer Rotor Balancing Machine, Vertical Double Plane Milling Correction Balance Machine

This advanced two-station outer rotor balancing machine is specifically designed for dynamic balance testing and dual-plane milling correction of sweeper motor outer rotors. The system performs accurate imbalance detection and automatic material removal to achieve precise rotor balancing. By simply changing the clamping jaws, the machine can accommodate outer rotors with various shaft diameters ranging from φ1.0 mm to φ6.0 mm. Engineered for high-performance manufacturing environments, it offers exceptional balancing accuracy, reduced cycle times, and reliable long-term operational stability.

The balancing station utilizes precision-engineered clamping jaws to securely hold the rotor assembly during testing. A servo-driven positioning system automatically rotates and indexes the rotor, ensuring highly accurate measurements and repeatable balancing results. For imbalance correction, a servo-controlled mechanism precisely locates the required correction angle, while a pneumatic clamping system firmly secures the rotor in place. A secondary servo-driven milling unit then advances toward the rotor to remove the calculated amount of material. The specially designed milling cutter is optimized to achieve efficient material removal while minimizing burr formation, resulting in improved surface quality and consistent balancing performance.

Key Features and Production Advantages

1. The equipment adopts self-made high-precision clamping jaw to clamp the fan blade which has automatic clamping function. Servo motor drives fan blade to rotate, smooth speed and small error.

2. High sensitivity and stable performance vibration sensor, high measurement accuracy and good repeatability.

2. The equipment is compatible with different shaft diameters (φ1.0~φ6) of the outer rotors by changing the clamping jaws.

3. Special milling tool with less burr and proper cutting efficiency.

4. Measuring mechanism has various compensation methods, such as electrical compensation, eccentricity compensation, etc.

5. Dual-station design, balance measurement and balance correction can be carried out at the same time, high productivity.

6. High-power industrial vacuum cleaner adsorbs iron chips, and the chips are not easy to fly out.

7. All independent intellectual property rights, can add customized functions according to client's requirements

Technical Specifications

Sr. No. Item Details Parameter Range
1 Equipment Model XH-5601AH
2 Workpiece journal diameter φ1.0~< φ6.0
3 Balancing speed (rpm) 1500-5000
4 Balance accuracy 0.02g.mm
5 Workpiece drive method Servo motor & belt
6 Detection of unbalance Acceleration sensor
7 Dynamic balance function Single plane/double plane/triple plane
8 Balance correction method Milling cutter
9 Minimum Attainable Residual Unbalance (g.mm/kg) ≤0.2
10 Power Supply 220V/50Hz
11 Unbalance reduction ratio 90%
12 Production cycle time 25-35s
13 Operation interface Windows Simplified Chinese/ English
14 Measurement system XH-8600
15 Equipment specification Floor standing type
16 Equipment dimension (mm) 1100X1000X1840

ROKADE Group & Suzhou Zero Dynamic — Engineering Excellence in Automatic Balancing Machine.

ROKADE Group, a trusted name in industrial reliability, condition monitoring, vibration analysis and dynamic balancing, has joined hands with Suzhou Zero Dynamic Co., Ltd., a leading Chinese manufacturer of fully automatic balancing equipment and advanced vibration measurement solutions. Together, we bring global technology, engineering expertise and localized customer support to industries seeking high-precision rotating equipment solutions.

With decades of experience in industrial reliability and 20+ years of specialized manufacturing expertise from Zero Dynamic, this collaboration combines ROKADE Group’s strong presence and application knowledge with Zero Dynamic’s advanced capabilities in automated balancing and vibration measurement