Two-Station Automobile Transmission Rotor Automatic Balancing Machine Manufacturers
The Two-Station Automobile Transmission Rotor Automatic Balancing Machine is a fully automated balancing system designed for double-plane dynamic balancing and automatic end-face drilling correction of automotive transmission rotors. The machine is engineered for both magnetic and non-magnetic rotors weighing between 2 kg and 10 kg, with shaft diameters ranging from Ø25 mm to Ø55 mm, stack thicknesses of 50 mm to 220 mm, and rotor spans from 120 mm to 280 mm. It is an ideal solution for high-volume production requiring precise and repeatable balancing performance.
The equipment combines advanced dynamic balancing software with soft-bearing balancing pedestals to deliver highly accurate unbalance measurement. A precision drilling correction module automatically removes material from the rotor end face based on calculated imbalance values, while a high-speed rotary transfer mechanism ensures efficient movement of workpieces between balancing stations. An integrated industrial vacuum extraction system effectively collects metal chips generated during the drilling process, maintaining a clean and safe operating environment.
Designed for maximum automation, the machine supports automatic loading and unloading, intelligent workpiece identification, precise balance measurement, automatic drilling correction, and final balance verification without manual intervention. This streamlined process ensures consistent balancing accuracy, short production cycle times, and reliable performance, making the system well suited for automated manufacturing lines in the automotive industry.
Key Features and Production Advantages
1. This two-station automatic rotor balancing machine consists of high rigidity mechanical body frame, industrial leading balancingsoftware, electrical control system, automatic testing and balance correction device, chip-absorbing vacuum cleaner, reasonable safety protection mechanism etc.
2. Both stations have been installed with high-precision and quick-response sensors to detect in real time whether the workpiece is in place or not and whether the workpiece has been moved out after machining completed.
3. The equipment can automatically position, drill and de-weight the workpieces directly as per the unbalance values and angles calculated by the balancing software. A high powere vacuum cleaner ensures that the drilling chips will not splash.
4. The equipment mainly includes dynamic balancing pedestals (initial and re-test positions), two servo power head de-weighting mechanism, a precision fixture clamping and movement system and vacuum cleaner.
5. The main structure of the equipment is robust and durable, made of high-quality materials to ensure long-term stable operation.
6. Dynamic balancing test mechanism is equipped with precision vibration sensors, ensuring high precision measurement accuracy.
7. The drilling and de-weighting power head is driven by servo motors, and the cutter is made of cemented carbide, with depth control and fracture detection function.
8. The handling mechanism is driven by servo motors to ensure precise indexing and positional positioning.
9. Chip suction device effectively prevents the contamination of drilling chips and maintains a clean working environment.
Technical Specifications
| Sr. No. | Item Details | Parameter Range |
| 1 | Equipment Model | XH-8610AII |
| 2 | Rotor mass range | 2-10kg |
| 3 | Rotor journal diameter range | φ25～φ55mm |
| 4 | Thickness of rotor stack | 50-220mm |
| 5 | Support rotor span | 120-280mm |
| 6 | Loading and unloading method | Manual loading and unloading |
| 7 | Distance from shaft end surface to de-weighting surface | 50-160mm |
| 8 | Balance measurement time | 10-16s |
| 9 | Balancing speed | 900-2500rpm |
| 10 | Balance measurement motor power | 3KW |
| 11 | Balance display accuracy | 0.1mg |
| 12 | Allowable material type for de-weighting | Aluminum, copper, stainless steel |
| 13 | Drilling cutter diameter range | 4-10mm |
| 14 | Drilling motor power | 0.75KW |
| 15 | Minimum achievable residual unbalance emar | ≤0.2g.mm/kg per side |
| 16 | Unbalance reduction ratio | ≥95% |
| 17 | Equipment balancing grade | Better than G2.5 |
| 18 | Equipment total power | 17KW |
| 19 | Safety Protection Function | Phase sequence protection, overload protection, air pressure monitoring |
| 20 | Production cycle time | 60-120s |
| 21 | Noise value | ≤80dB |
| 22 | Working air pressure requirement | 0.4-0.6MPa |
| 23 | Working voltage | AC:380V external |
| 24 | Equipment size | 1500*1200*1800mm |
ROKADE Group & Suzhou Zero Dynamic — Engineering Excellence in Automatic Balancing Machine.
ROKADE Group, a trusted name in industrial reliability, condition monitoring, vibration analysis and dynamic balancing, has joined hands with Suzhou Zero Dynamic Co., Ltd., a leading Chinese manufacturer of fully automatic balancing equipment and advanced vibration measurement solutions. Together, we bring global technology, engineering expertise and localized customer support to industries seeking high-precision rotating equipment solutions.
With decades of experience in industrial reliability and 20+ years of specialized manufacturing expertise from Zero Dynamic, this collaboration combines ROKADE Group’s strong presence and application knowledge with Zero Dynamic’s advanced capabilities in automated balancing and vibration measurement
