Two Station Brake Disc, Flywheel Automatic Milling Balancing Machine
The Two-Station Brake Disc and Flywheel Automatic Milling Balancing Machine is a vertical single-plane automatic balancing system designed for high-speed balancing of disc-type automotive components. It is suitable for products such as brake discs, flywheels, clutch pressure plates, pulleys, water pump impellers, and similar rotating parts. The machine integrates the complete balancing process into a fully automated workflow, including initial unbalance measurement, angular positioning, workpiece transfer, precision milling correction, and final balance verification.
The dual-station design significantly improves production throughput by reducing cycle times and enabling continuous balancing operations. Its automated balancing process ensures consistent accuracy, minimizes manual intervention, and enhances overall manufacturing efficiency, making it well suited for large-scale production environments.
The equipment can operate independently or be integrated into automated production lines for seamless manufacturing. Throughout the balancing cycle, the intelligent control system records, displays, and exports process data, providing complete production traceability and quality documentation. An optional QR code scanning system allows individual workpieces to be identified and tracked, enabling efficient product record management and supporting advanced manufacturing and quality control processes.
Key Features and Production Advantages
1. The equipment uses high-sensitivity sensor and high-precision data acquisition system, the highest accuracy can meet G0.4 accuracy grade. Powerful multi-functional software has main functions such as single-plane dynamic balance measurement, double-plane dynamic balance measurement, vibration spectrum analysis, ISO1940 standard calculation, independent vibration value detection, measurement data traceability, saving and printing of measurement result. The equipment adopts Labview as the signal processing system and always maintains the leading technical level.
2. The main body of the machine is steel frame structure, dynamic balancing bracket, fixed motor drive plate, servo transport device, power head for automatic remove material, control system etc. The equipment can carry out automatic positioning and single plane drilling correction according to the unbalance value and angle displayed by the measurement system. The whole machine is protected by protective hood and door during the working process and has the abnormal alarm prompt light.
Technical Specifications
| Sr. No. | Item Details | Parameter Range |
| 1 | Maximum mass of workpiece | 16kg(including fixture) |
| 2 | Workpiece outer diameter range or milling diameter (A) | Φ130-350mm |
| 3 | Maximum height of workpiece (H) | ≤100mm |
| 4 | Clamping diameter range | ≤300mm |
| 5 | Maximum diameter for single balance | ≤300mm |
| 6 | Maximum depth of milling & drilling | ≤10mm |
| 7 | Cycle time | ≤50s |
| 8 | Maximum drilling range | ≤150° |
| 9 | Balanced revolving speed | ≤3000r/min(adjustable) |
| 10 | Balance motor power | 2KW(servo motor) |
| 11 | Balance measurement time | 8-12 s |
| 12 | Unbalance reduction ratio | ≥95% |
| 13 | Minimum attainable residual unbalance | ≤1g.mm/KG |
| 14 | Working air pressure | 0.4～0.6MPa |
| 15 | Working voltage | AC:380V/220V external |
| 16 | Equipment total power | ≈8KW |
| 17 | Total weight | 1500kg |
ROKADE Group & Suzhou Zero Dynamic — Engineering Excellence in Automatic Balancing Machine.
ROKADE Group, a trusted name in industrial reliability, condition monitoring, vibration analysis and dynamic balancing, has joined hands with Suzhou Zero Dynamic Co., Ltd., a leading Chinese manufacturer of fully automatic balancing equipment and advanced vibration measurement solutions. Together, we bring global technology, engineering expertise and localized customer support to industries seeking high-precision rotating equipment solutions.
With decades of experience in industrial reliability and 20+ years of specialized manufacturing expertise from Zero Dynamic, this collaboration combines ROKADE Group’s strong presence and application knowledge with Zero Dynamic’s advanced capabilities in automated balancing and vibration measurement
