Two Station Cooling Fan Blade Automatic Balancing Machine Vertical Double Plane Milling Correction Balancer

Two Station Cooling Fan Blade Automatic Balancing Machine Vertical Double Plane Milling Correction Balancer

The Two Station Cooling Fan Blade Automatic Balancing Machine is a specially engineered vertical double-plane balancing system developed for the precise balancing of cooling fan blades. The machine corrects imbalance by milling material from magnetic strips, ensuring accurate weight removal and optimal rotor performance.

The operating process begins with manual loading of the workpiece, after which the machine automatically performs the initial balance measurement. A transfer mechanism then moves the component to the correction station, where simultaneous double-plane milling operations are carried out to eliminate imbalance. Once the correction process is completed, the workpiece is automatically returned to the testing station for verification. After the final balance check confirms compliance with the required specifications, the operator manually unloads the finished component.

The balancing station is equipped with a high-precision automatic clamping chuck designed to securely hold the workpiece during testing. The system supports both single-plane and double-plane dynamic balancing measurements, providing flexibility for different balancing requirements. A servo-driven belt transmission system ensures smooth rotation, stable operation, and highly accurate measurement results.

For reliable balance detection, the machine utilizes high-sensitivity vibration sensors combined with advanced data acquisition and processing technology. Measurement and analysis are handled through dedicated acquisition hardware and a high-performance industrial computer, enabling functions such as electrical compensation, eccentricity compensation, spectrum analysis, data storage, report generation, data export, and printing. This integrated design delivers excellent measurement repeatability, high balancing accuracy, and efficient production performance.

1. Dual station design, balance measuring station and correction station can be carried out at the same time, higher productivity.

2. Special designed de-weighting device includes customized balance correction tool, angle positioning device, blowing device, milling chips will not be adsorbed on the inner wall of fan blade.

3. The equipment uses a 17-inch industrial touch screen as a man-machine interaction tool with a clear and intuitive interface and powerful functions.

4. The system has single-plane, double-plane and three-plane balance display function, one machine is multi-purpose.

5. AC servo motor drive, easy to adjust the speed, smooth speed.

6. Laser positioning, small angle error.

7. The system's unique "electrical compensation" function removes the remaining unbalance of the spindle, and the "eccentricity compensation" function eliminates the error between the workpiece and the spindle, making the workpiece measurement data more accurate.

8. The main interface of dynamic balancing will display the current dynamic balancing result and last dynamic balancing result at the same time, which is convenient to check.

9. Measurement data will be saved automatically, and the system will judge whether the rotor is qualified or not after the measurement is completed, and the historical measurement values will be recorded in the form of text automatically.

10. One million vertical records can be stored, and the historical measurement data file can be viewed and exported.

11. Historical measurement data can be exported through USB interface, and the export format is csv, which can be opened by Excel and other software.

12. The interface display language can select Chinese or English. With account management function, you can realize the restriction of the use of some functions.