Two Station Horizontal Power Tool Outer Rotor Balancing Machine Automatic Drilling Correction Balancer

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Two Station Horizontal Power Tool Outer Rotor Balancing Machine Automatic Drilling Correction Balancer

The Two-Station Horizontal Outer Rotor Balancing Machine is engineered for automatic dynamic balancing and drilling-based imbalance correction of power tool rotors and other shaft-mounted rotating components. Designed for high-volume production environments, the system supports both magnetized and non-magnetized rotors through an optional demagnetization control program. Depending on product specifications, the machine can be configured for either single-plane or dual-plane correction balancing.

To maintain a clean working environment, the equipment incorporates an industrial-grade vacuum extraction system that continuously removes dust and metal particles generated during the correction process. By replacing fixtures, the machine can accommodate a wide range of rotor designs, providing flexibility for different balancing applications while ensuring precise measurement and correction performance.

The balancing station features a soft-bearing measuring structure combined with highly sensitive vibration sensors, delivering excellent measurement accuracy, vibration resistance, and repeatability. During the correction process, appropriate drilling tools can be selected based on the rotor material and balancing requirements. The balancing software allows operators to define the exact location, quantity, and depth of correction holes for optimized balancing results.

A fully enclosed correction area helps contain metal chips and debris generated during drilling operations. The integrated high-power vacuum system is strategically positioned close to the rotor, creating strong localized suction that efficiently removes chips at the source. This design minimizes contamination, improves workplace cleanliness, and ensures reliable, consistent balancing performance throughout the production cycle.

Key Features and Production Advantages

1. Soft bearing measuring structure + high sensitivity acceleration sensor, no lateral sensitivity, lower requirement for position limitation.

2. Anti-magnetic solution can be designed and provided depending on whether the customer's product is magnetized or not.

3. According to the requirement of the product, it can be decided whether to do single-plane balance or double-plane balance correction.

4. The structure of the equipment is reasonably designed and easy to do changeover.

5. High-power industrial vacuum cleaner adsorbs the iron chips, and the chips are not easy to fly out.

6. Fully independent intellectual property rights, the same series of products have a variety of equipment, can meet the dynamic balancing needs of different specifications of products.

7. According to the features of the products, R, V, T, H type cuttuers can be used to correct the unbalance.

Technical Specifications

Sr. No. Item Details Parameter Range
1 Equipment Model XH-7602-D-D
2 Maximum workpiece mass (g) 50-200
3 Rotor outer diameter (mm) 35-50
4 Rotor journal diameter (mm) 2-6
5 Supporting rotor span (mm) 20-120
6 Balance speed (rpm) 1500-4000
7 Drive method DC motor drive
8 Minimum balance display value (mg) 0.1mg
9 Maximum measurement accuracy (g.mm) 0.01
10 Repeatability (mg) <3mg (Residual product unbalance ≤10mg)
11 Maximum workpiece allowable residual unbalance (mg) 65
12 Fixture changeover time (min) ≤30
13 Balancing function Single-plane / double-plane (can be set according to the actual product requirement)
14 Balancing correction method Drilling
15 Unbalance reduction ratio (%) 90
16 De-weighting depth (mm) ≤0.6 (can be set according to actual product requirement)
17 Equipment color Computer Gray
18 Equipment dimension (mm) 800*1300*1700

ROKADE Group & Suzhou Zero Dynamic — Engineering Excellence in Automatic Balancing Machine.

ROKADE Group, a trusted name in industrial reliability, condition monitoring, vibration analysis and dynamic balancing, has joined hands with Suzhou Zero Dynamic Co., Ltd., a leading Chinese manufacturer of fully automatic balancing equipment and advanced vibration measurement solutions. Together, we bring global technology, engineering expertise and localized customer support to industries seeking high-precision rotating equipment solutions.

With decades of experience in industrial reliability and 20+ years of specialized manufacturing expertise from Zero Dynamic, this collaboration combines ROKADE Group’s strong presence and application knowledge with Zero Dynamic’s advanced capabilities in automated balancing and vibration measurement